3 Hardware Installation

Gather the Rail Parts

1. Open the accessory package and remove the items from the package.

2. Inventory parts to make sure you have everything for the module you are installing.

3. Select the appropriate attachment hardware for your rack, and set the other hardware aside.

   
   

   Note: A rack with square mounting holes uses the clip nuts and 10-32 X 5/8 screws (the M5 and M6 screws are only used in threaded hole racks).

   
   

4. Retrieve the front rails that were set aside when unpacking the base module.

The base module accessory package contains the following attachment hardware (see Figure 3-3):

• Back rails

• 10–32 clip nuts (used in racks with square holes)

• Assorted screws:

  • 8–32 X 5/8 screws (used with the mounting block)

  • 10–32 X 5/8 screws (used with clip nuts and racks with 10-32 threaded holes)

  • M5 0.8 X 16 mm screws (used with M5 threaded hole racks)

  • M6 16 mm screws (used with M6 threaded hole racks)

• Hex key (used to manually open a magazine)

• Mounting block

Figure 3-3 Base Module Accessory Package Mounting Hardware

Illustration Legend:

1 - Back Rails

2 - Clip Nuts

3 - Screws (assorted types)

4 - Hex Key

5 - Mounting Block

Back Rail

Installation of the back rails involves three part types: back rail, mounting block, and an 8–32 screw. A back rail installed on each side of the rack. Figure 3-4 shows the completed installation of the back rail.

Tool Requirement

#2 Phillips screwdriver (not provided).

Figure 3-4 Back Rails Installed

To Install the Base Module Back Rails

The following instructions and supporting illustrations use rack units 32 through 34 for installation of the base module while providing access for seated users. The back rail is mounted in the middle rack unit (U 33 for this example).

1. Locate the rack unit designation where you will install the back rail (use the rail installation template as necessary), and allow rack space for library expansion.

2. Position the mounting block so the screw hole is in the second hole (center hole) of the rack unit.

   
   

   Note: The pins and screw hole must be within the boundaries of a single rack unit. Pay attention to the rack stile scribe lines or notches which identify the rack unit boundaries.

   
   

3. Hold the block in place.

4. Position the back rail so the blade extends to the interior of the rack (see Figure 3-5).

5. Use one hand to hold the back rail and the mounting block in position.

6. Insert the 8–32 screw into the mounting block hole, and turn the screw several full turns by hand.

7. Tighten the 8–32 screw with a #2 Phillips screwdriver.

   
   

   Note: If this is a square hole installation, make sure the face of the mounting block is flush with the rack rail. In round hole racks, make sure the pins are within a rack unit and extend an equal distance (see Figure 3-5).

   
   

8. Make sure the wide surface of the back rail is plumb with the inside edge of the rack stile while maintaining an equal gap between the rack stile and the top and bottom edges of the back rail.

   
   

   Note: The back rails should neither tilt in nor out.

   
   

9. Repeat the procedure for the back rail at the identical rack unit on the opposite side of the rack.

   
   

   Note: It is critical that the top edges of the back rails are level with each other (see Figure 3-4).

   
   

   Figure 3-5 Back Rail Position

   
   

Illustration Legend:

1 - Pins

Front Rail

The front rail engages the back rail and is installed from the front of the rack (see Figure 3-6). Installation hardware involves three parts: front rail, mounting block, and an 8–32 screw.

Tool Requirement

#2 Phillips screwdriver.

To Install the Front Rail

Task 1   Connect the Front Rail to the Back Rail

1. Grasp the front rail and position it so the blade is facing into the rack with the rail tabs toward the outside of the rack.

2. Align the back edge of the front rail with the back rail (see Figure 3-6).

3. Slide the front rail toward the back rail to engage the front rail tabs.

4. Push the front rail into the rack until the front edge of the rail is approximately 6 cm (2.4 inches) from the rack stile.

   Figure 3-6 Front Rail Installation (Left Rail Shown)

   
   

Illustration Legend:

1 - Back Rail

2 - Front Rail

Task 2   Secure the Front Rail

1. Position the mounting block behind the rack stile in the second U of the three U span (see Figure 3-7).

   
   

   Note: The pins and screw hole must be within the boundaries of a single rack unit. Pay attention to the rack stile scribe lines or notches which identify the rack unit boundaries.

   
   
   
   

   Tip: You might need to flex the front of the rail away from the rack stile while positioning the mounting block.

   
   

2. Hold the block in position with one hand.

3. Push the front rail against the rack stile.

4. Insert the 8–32 screw through the hole in the front rail and thread the screw by hand a few turns into the mounting block.

5. Tighten the 8–32 screw with a Phillips screwdriver while making sure that the rail is plumb with the inside edge of the rack stile.

   
   

   Note: The front rail should not tilt in or tilt out.

   
   

6. Repeat Task 1 and Task 2 for the front rail at the identical rack unit on the opposite side of the rack.

   Figure 3-7 Mounting Block for Front Rail (Right Rail Shown)

   
   

Illustration Legend:

1 - First U

2 - Second U

3 - Third U

Task 3   Verify Proper Front Rail Installation

1. Verify that the rack rails are parallel with each other (installed in the same rack unit positions).

   
   

   Note: Do not proceed with the installation unless the rails are parallel. It is critical for the rack rails to be installed parallel with each other (see Figure 3-8).

   
   

2. If your rack has threaded holes, proceed to "Mount the Base Module".

   Figure 3-8 Rails Installed - Front View

   
   

Clip Nut Location

Two screws secure the module to the rack. Racks with square holes use a clip nut and a 10–32 X 5/8 screw. The base module spans 3Us, and the clip nut is installed in the center hole of the lowest (third) rack unit (see Figure 3-9).

Figure 3-9 Clip Nut Location for the Base Module

Illustration Legend:

1 - First U

2 - Second U

3 - Third U

4 - Clip Nut is second hole of the third U

To Install the Clip Nut

1. Open the package containing clip nuts.

2. Locate the hole immediately below the front rail (second hole in the third U).

3. Seat one edge of the clip nut into the hole from the rear of the rack stile.

   
   

   Tip: Positioning the clip nut tabs horizontally and seating the edge toward the outside of the stile enables better access to compress the spring (see Figure 3-9, call out 4).

   
   

4. Compress the other edge of the clip nut and seat it in the hole.

   A tool, such as a small flat blade screwdriver, simplifies the compression.

5. Repeat for each front rail.

To Insert the Base Module

Task 1   Engage the Base Module with the Rail

1. Grasp the module along the sides and lift the back above the rack rails.

   
   

   Note: Never lift the module by the front control panel or the tape drive. Always lift the module from the side.

   
   

2. Guide the module into the rack and set the rear side-tabs on the rack rails (see Figure 3-10).

   
   

   Note: If the module does not fit properly, remove it from the rack. Adjust the rail spacing as necessary. Never bend the base module side tabs.

   
   

3. Push the module into the rack to engage the bottom and center side tabs.

   
   

   Note: If you can not engage the rails properly, remove the module and adjust the rails. Never bend the tabs to engage a rail.

   
   

4. Push the module into the rack until the front side-tabs approach the front of the rack rails.

5. Lift the module up slightly, push it into the rack, and set the front tabs down on the rack rail.

Task 2   Remove the Cartridge Magazine

1. Insert the hex key in the access hole at the lower inside corner of the cartridge magazine (see Figure 3-11).

2. Align the hex key shaft parallel with the magazine face.

3. Push the tool slowly into the hole to release the latch located behind the touch screen, and hold the hex key in place.

4. Grasp the cartridge magazine opening with your other hand, and pull the magazine a short distance out of the library.

5. Remove the hex key and store it for future use.

6. Support the bottom of the magazine with your other hand during removal.

7. Pull the magazine out of the module, and set it aside.

8. Remove the cartridge magazine from the other side of the base module.

   Figure 3-11 Magazine Latch Release

   
   

Task 3   Remove the Cable Clip

1. Locate the tag in the right cartridge magazine opening (see Figure 3-12).

2. Grasp the ring and pull down.

3. Discard the cable clip unless you intend to reship the library after rack installation.

   Figure 3-12 Cable Clip Removal

   
   

Task 4   Secure the Base Module to the Rack

Note: Use the 10-32 screw when the rack has square mounting holes (screw mates with the clip nut).

1. Insert a screw through the bottom hole of the base module and thread it a few full turns.

   
   

   Note: Use a 10-32, M5, or M6 screw depending on your rack hardware.

   
   

2. Insert a screw into the bottom hole on the other side of the module and thread it a few full turns (see Figure 3-1).

3. Fully tighten both retaining screws.

4. Replace the cartridge magazines if you are not installing expansion modules.

   
   

   Note: Left and right magazines are unique. Orient the magazine so the cartridge openings face the Front Control Panel. Do not put cartridges in the magazine slots.

   
   

5. Continue with the applicable task:

   • "Expansion Module Installation"

   • "Final Hardware Actions"

Tool Requirement

#2 Phillips screwdriver.

To Unpack and Acclimate the Expansion Module

• Continue with "To Unpack and Acclimate the SL150 Library").

Expansion Module Attachment Kit

The expansion module (Module 2 through Module 10) accessory kit contains the following attachment hardware (see Figure 3-14):

• Back rails

• 10–32 clip nuts (used in racks with square holes)

• Assorted screws:

  • 10–32 X 5/8 screws (used with clip nuts and racks with 10-32 threaded holes)

  • M5 0.8X 16 mm screws (used with M5 threaded hole racks)

  • M6 16 mm screws (used with M6 threaded hole racks)

• Expansion interconnect cable with USB Type A connectors

• Label set (Module 2 through Module 10)

• Hook and loop strap

• Pop-in rivet

• Hex key

Figure 3-14 Expansion Module Accessory Package Hardware

Illustration Legend:

1 - Back Rails

2 - Clip Nuts

3 - Screws (assorted)

4 - Expansion Cable with USB Type A Connectors

5 - Module Labels

6 - Hook and Loop Strap

7 - Rivet

8 - Hex Key

Gather the Attachment Hardware

1. Remove the contents from the accessory package.

2. Inventory the items to make sure you have everything to install the module.

3. Select the items appropriate for installation in your rack, and set the others aside.

   
   

   Note: Always use the back rails, module labels, and the expansion cable. Use the hook and loop strap and rivet as desired for cable management. Use the clip nuts and 10-32 screws for racks with square holes. Use the appropriate screws for racks with threaded holes. For example: a rack with M5 threaded holes uses only the M5 screws (clip nuts, 10-32 X 5/8 screws, and M6 screws are not used).

   
   

To Power Down the Library

Task 1   Power Down the Library

1. Quiesce the host application to prevent disruption of active storage operations.

2. Log in to the SL150 remote interface (see Figure 4-10).

3. Click the power icon in the upper left of the screen (see Figure 3-15), and select Power Down Library from the list control.

   Figure 3-15 Power Down Options

   
   

   Illustration Legend:

   1 - Power Icon

   2 - Power Down Library Command

4. Check Prepare the Robot for removal before the library powers down (see Figure 3-16), and click OK.

   Figure 3-16 Prepare Robot for Removal

   
   

   Illustration Legend:

   1 - Prepare Robot for Removal Checkbox

   2 - OK Button

Task 2   Lock the Robot

1. Locate the robot lock on the base module (see Figure 3-2).

2. Loosen the thumbscrew on the lock mechanism.

3. Remove the lock, rotate it 180 degrees, insert the lock mechanism into the base module slot, and tighten the robot lock thumbscrew.

   
   

   Note: The locked padlock icon is visible.

   
   

To Remove the Library Floor

1. Remove the cartridge magazines (see "Remove the Cartridge Magazine") from the bottom module of the library.

2. Grasp the finger holds on the front edge of the floor in the magazine bay (see Figure 3-17).

3. Pull the floor out the front of the module, and set it aside.

   Figure 3-17 Library Floor Removal from the Base Module

   
   

   Illustration Legend:

   1 - Floor Finger Holds

To Install Clip Nuts for the Expansion Module

Task 1   Install Clip Nuts at the Front of the Rack

1. Locate the 2U space immediately below the installed module.

2. Open the package containing the clip nuts.

3. Locate the middle hole of the second U (fifth hole down from the junction of the first U boundary) on both the left and right rail stiles (see Figure 3-18) for installation of the clip nut. Use the Rail Installation Template, if desired.

4. For each clip nut location:

   1. Seat one edge or the clip nut into the hole from the back of the rack stile.

      
      

      Tip: The square nut is located on the inside of the rack stile.

      
      

   2. Compress the other edge of the clip nut and seat it in the hole.

5. Make sure the clip nuts are parallel (in the identical mounting hole).

Task 2   Install Clip Nuts at the Back of the Rack

1. Locate the 2U space at the back of the rack immediately below the installed module.

2. Insert a clip nut in the third hole down from the junction of the first U boundary on both the left and right rail stiles.

3. Make sure the clip nuts are parallel (in the identical mounting hole).

Figure 3-18 Expansion Module Installation

Illustration Legend:

1 - First U

2 - Second U

3 - Module Flange

4 - Module Engagement

5 - Clip Nut Location (second hole of second U)

To Prepare the Expansion Module for Installation

Task 1   Remove the Cartridge Magazines

1. Reach behind the front panel and lift the latch to release the magazine (see Figure 3-19).

   The expansion module is open at the top, and the latches are located behind the front face of the module.

   
   

   Tip: You can also release the magazine with the hex tool.

   
   

2. Remove the cartridge magazines from the module you are installing.

   Figure 3-19 Magazine Latches

   
   

   Illustration Legend:

   1 - Module Flanges

   2 - Unlatched Position

   3 - Latched Position

Task 2   Install the Floor in the Last Expansion Module

1. Turn the expansion module over.

2. Orient the floor so the finger holds are facing the inside of the cartridge magazine slot (see Figure 3-17).

3. Insert the rear edge of the floor into the grooves at the bottom of the module.

4. Push the floor into the module and engage the rear floor tab with the module slot (see Figure 3-20).

   Figure 3-20 Library Floor

   
   

   Illustration Legend:

   1 - Floor Slot

   2 - Floor Tab

5. Push the floor in and seat the floor clip in each magazine bay (see Figure 3-21).

6. Turn the module over and verify the floor clips properly engage the chassis.

   Figure 3-21 Floor Secured

   
   

   Illustration Legend:

   1 - Floor Clip

   2 - Floor

To Install the Expansion Module

1. Lift the module to the bottom of the installed module.

2. Insert the rear edge of the module flange into the grooves on the bottom edge of the installed module and push the 2U expansion module in a few centimeters.

3. Lower the front edge of the module approximately 10.2 mm (0.4 inch), guide any sharp metal edges away from the upper module front panel, and push the module in until the sharp edges are past the front panel (see Figure 3-22).

   
   

   Note: Do not scratch the front panel of the module above.

   
   

4. Raise the front of the 2U module, push the module in, and engage the module left and right side flanges with the grooves in the previous module.

5. Push the module in and seat the alignment tab in the slot of the left magazine bay (see Figure 3-23).

6. Continue with "To Secure the Expansion Module".

   Figure 3-22 Scratch Avoidance

   
   

Illustration Legend:

1 - Flange (short section)

2 - Tall Metal Part with Sharp Edges

3 - Flange (long section)

Figure 3-23 Alignment Tab Seated

Illustration Legend:

1 - Tab Seated in Slot

2 - Slot in Magazine Bay

To Secure the Expansion Module

Task 1   Install the Rear Rails

1. Slide the back rail blade under the expansion module tabs (see Figure 3-24).

2. Repeat this task for the rail on the other side of the module.

   Figure 3-24 Expansion Module Back Rail and Clip Nut

   
   

   Illustration Legend:

   1 - Clip Nut

   2 - Rear Rail

Task 2   Secure the Rear Rails

1. Push the back rail against the rack vertical rail.

2. Secure the back rail to the rack vertical rail with a screw.

   
   

   Tip: Use a 10-32 screw when a rack has square holes (screw mates with a clip nut).

   
   

3. Repeat this task for the rail on the other side of the module.

Task 3   Secure the Expansion Module to the Rack

Tip: Use a 10-32 screw when a rack has square holes (screw mates with a clip nut).

1. Insert a screw in the lower left side of the module and thread it a few turns.

2. Insert a screw in the lower right side of the module and thread it a few turns.

3. Fully tighten both screws.

4. Install another expansion module by returning to "To Power Down the Library".

To Replace the Cartridge Magazines

1. Orient the magazine with the cartridge slots facing toward the center of the module.

   
   

   Note: Do not put cartridges in the magazine slots.

   
   

2. Lift the magazine and point the back toward the module slot.

3. Engage the magazine with the track in the magazine slot.

4. Push the magazine fully into the slot.

5. Repeat as necessary until each expansion modules has two magazines.

To Label the Module

1. Locate the scribe lines in the upper left corner of the expansion module (as viewed from the back of the rack).

2. Obtain the module label sheet from the accessory kit.

3. Peel the proper label from the label sheet.

   
   

   Note: The sheet has labels for Module 2 through Module 10.

   
   

4. Orient the label properly, align the label with the scribe lines, and press the sticky side of the label to the chassis (see Figure 3-25).

   Figure 3-25 Expansion Module ID Label

   
   

   Illustration Legend:

   1 - Module Label

   2 - Horizontal Scribe Line

   3 - Vertical Scribe Line

5. Proceed with "To Install the Hook and Loop Strap".

To Install the Hook and Loop Strap

1. Insert the rivet into a hole in the hook and loop strap (see Figure 3-26).

2. Pull the plunger back from the rivet face.

3. Align the rivet with the hole adjacent to the module controller.

4. Push the rivet into the hole.

5. Push the plunger in to secure the rivet.

   Figure 3-26 Hook and Loop Strap

   
   

Illustration Legend:

1 - Module Controller

2 - Hook and Loop Strap

3 - Rivet

To Release the Robot Lock

1. Locate the robot lock on the back of the base module (see Figure 3-2).

2. Set the lock to the unlocked position.

   For example, loosen the thumbscrew, remove the lock mechanism, rotate the mechanism 180 degrees, insert the mechanism into the base module slot, and tighten the thumbscrew.

   
   

   Note: Make sure the unlocked padlock icon is indicated.

   
   

To Perform Basic Cabling

Task 1   Connect the Expansion Module to the Base Module

1. Connect an expansion interconnect cable from any Module Output port in the base module to the module controller of each expansion module (see Figure 3-27).

   
   

   Note: The Module Output connection area has nine ports labeled 2 through 10. Cable connection order is not critical (for example, there is not a requirement to connect Module Output port 2 to the Module 2 controller port).

   
   

   Figure 3-27 Initial Cabling

   
   

   Illustration Legend:

   1 - Tape Drive Fibre Channel Cable

   2 - Expansion Cable

   3 - Ethernet Cable (Net Mgt Port 1)

   4 - Power Supply Power Cord

   5 - Tape Drive Serial Attached SCSI (SAS) Cable

Task 2   Connect Cables to the Tape Drive Assembly and Power Supply

1. For each installed power supply, connect the power cord to the AC receptacle on the power supply and connect the power cord to the power distribution unit in the rack.

   A list of power cord part numbers is available in the SL150 Modular Tape Library Systems Assurance Guide.

2. For each installed tape drive, connect the interface cable(s) to the tape drive interface port(s). Attach a label indicating the tape drive position in the module and port to ensure proper connection after a service action.

   
   

   Note: The interface port is located on the left side of the drive tray assembly (as viewed from the rear of the library).

   
   

Task 3   Connect the Network Port

1. Locate the NET MGT area of the base module (above the power supply and left of the Module Output ports).

2. Insert the Ethernet cable plug in the top port, designated with a 1 on the chassis.

3. Attach a label to the cable indicating the network port to ensure proper connection after a service action.

Task 4   Align and Dress the Cables and Cords

1. Gather cable slack to the outside edge of the expansion module, if necessary.

2. Wrap the hook and loop strap around the cables and cords.

3. Stow excess cord and cable length into the cavity between the rack stile and the side cover.

To Apply Power

1. Make sure the robot is not locked.

2. Press the power push-button switch on the front panel of the base module.

   The time duration of the power on varies based upon the number of modules and cartridges in the library (a 30 cartridge library takes about seven minutes). It is assumed that for an initial installation there are no cartridges in the library. The process is described in Appendix A, "Startup".

   
   

   Note: Do not manually remove a cartridge magazine while the library is performing a restart after adding an expansion module. Only perform a manual cartridge magazine removal when the library is operational and offline.

   
   

3. Continue with Chapter 4, "Library Initialization" if this is the initial library installation.

4. Continue with Chapter 5, "Checkout" if you upgraded the library with an expansion module.