7 Installation Planning

Lifting

The upper drive bay and robotic rail modules must be manually lifted for installation. These modules weigh approximately 40 kg (85 lb) and are raised a height of 1.7 m (5.5 ft).

There are two methods for installing the upper module. Be aware that one of the methods requires four people to complete. See "Ceiling Requirements"for more information about the upper module installation methods.

Time

The estimated time to physically install a library is about 24 hours. This is based on three qualified people working approximately eight hours each. For initial planning, allow for two days to completely install the library. This provides plenty of time to ensure a quality installation and allow for training.

To make the best use of personnel, multiple tasks should be done simultaneously. Time factors to consider include:

• Guiding the pallets from the dock to the computer room

• Removing packaging material when floor space is limited

• Lifting requirements of 40 kg (85 lb) to attach upper frame assemblies

• Configuring the library and up to 64 drives with switches and cables

Floor

Several requirements exist for the customer's floor, review the "Floor Requirements" on page 62. Ensure that the weight and coplanar requirements are satisfied.

Transportation

If the equipment must be transported on elevators, the elevator cars must be capable of safely handling the weight. Additionally, ensure that the components can pass through doorways and fit in elevators. See "Shipping Weights and Dimensions"for more information.

Construction Area

The minimum working area (not including the space required for the pallets) is approximately 56 m² (600 ft²).

Track Stop Installation Tools

Tool Kit part number 418644901 includes one long tool, one short tool, and a serialized shipping container.

• PN 418623102 is the short tool.

• PN 418623002 is the long tool.

Additional tools required (to be acquired locally):

• 1/16 HEX ALLEN DRIVER

• Original Field Track Alignment Tool, PN: 419894001

Recommended:

• Step Stool; access to top rail

• Knee Pads; access to bottom rail

• SL8500 Array Extraction Tool PN: 24100275 if available

  Table 7-2 Rack Stops Per Library

  Expansion Modules	Rack Stops Per Rail	Total Rack Stops Per Library	Quantity of PN 418626901
  0	1	16	1
  1	1	16	1
  2	1	16	1
  3	1	16	1
  4	5	80	5
  5	6	96	6

  
  

The rack stops are packaged in kits of 17 stops and are used in groups of 16 so spares will always be available.

Both special tools have been distributed to regional depots and can be ordered and checked out as typically done for spare parts:

• PN: 418644901 –rack alignment tool kit

• PN: 419894001 –original track alignment tool

  
  

  Note: Installation time is estimated at 5 hours for a library containing five Storage Expansion Modules (SEMs) using two people.

  
  

Recommend two rack alignment kits and two track alignment tools be used to work both sides of the library in parallel.

Total Pallet Weights

The total weight of the pallets for a library configuration is listed below. The weight of one CAP is included in the total weights listed. If ordering the optional CAP, increase the total weight by 22 kg (48 lb). CAPs are shipped in their own container and usually added to pallet 9.

Shipping Pallets Weights and Dimensions

The individual pallet sizes and weights are listed below:

* When both upper modules are shipped together, labels 2 and 4 are applied to the same pallet =201 kg (443 lb).

Package Component Weights and Dimensions

The package weights and dimensions for additional components are listed below:

Adjustable Jacks

Special jacks maybe needed to assist in unpacking, moving, and positioning the larger modules. This jack is part of the tool kit, which is required for an installation. See "Installation Tools" for a list of tools.

Figure 7-1 Adjustable Jack

The figure below shows two ways to position the adjustable jack. The jack on the left is shown in position to move or adjust the location of the Storage Expansion Module or Customer Interface Module. The jack on the right is shown in position to move the lower Drive and Electronics Module. Notice the clearance below the module.

Figure 7-2 Jack Positioning

Moving Unpacked Components

If necessary, you can unpack the library components from the pallets to move them to the installation site. Follow the unpacking instructions on the outside packaging material or installation manual.

The figure below shows the unpacked components for the modules of the library. The tables that follow list the specifications for these components.

Figure 7-3 Unpacked Components

Drive and Electronics Module

The drive and electronics module comes in two parts: a lower and an upper module.

Robotics Interface Module

The robotics interface module comes in two parts: a lower and an upper module.

Customer Interface Module

The customer interface module is not pre-assembled and must be constructed on-site. Allow 3 m (10 ft) of space at the end of the box or pallet to unpack these components.

There are two center sections that must be attached to the floor of this module:

• A rear section that does not contain components

• A front section, called the Z frame, which contains the elevator and turntable assemblies.

Storage Expansion Module

The storage expansion modules is not pre-assembled and must be constructed on-site. Allow 3 m (10 ft) of space at the end of the box or pallet to unpack these components.

Doors and Rack Assembly

There are two sets of doors for the library: the front and rear access.

Rails

Rails are composed of five major parts listed below. And depending on the configuration, are the longest components in the library:

1. Clamps (installed at the factory)

2. Rail extrusions

3. Bottom floor extrusion

4. Geared tracks

5. Power/signal strips

The extrusion lengths are:

• 1 m (3.3 ft)

• 2 m (6.4 ft)

• 3 m (9.5 ft)

• 3.9 m (12.6 ft)

Pallet #: 7